China Custom Casting and CNC Machining Industrial Machine Parts Groove V Belt Drive Pulley alternator pulley

Product Description

 

Name: Casting and CNC Machining Industrial Machine Parts Groove V Belt Drive Pulley

Material: Carbon Steel

Processing: Casting and CNC Machining

Surface Treatment: Sand Blast

Packing: Exported standard carton with fumigation-free non-wooden pallets

Min Order: 100pcs

Standard: JIS, DIN, ASTM, GB

Customized Production: Available as per your drawings or sample

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Gravity casting
Material Carbon steel, Alloy steel, Ductile iron, Grey iron
Weight 0.01Kg~2000Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Passivation, Polishing, Galvanized , Chrome Plated   
  40000T / Years
Lead Time Normally 30 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Quality Control

At HiHangZhou Precision Forging Technology Co., Ltd., we prioritize the quality of our products to ensure the company’s survival and long-term success.

Our Product Quality Control System

Quality control is integral to our operations, encompassing the inspection and control of incoming materials, production processes, and finished products.

  1. Metallurgical Microscope Analysis: Incoming materials undergo random sampling and analysis to verify their chemical composition meets production requirements.
  2. Production Process Checks: QC personnel conduct spot checks during production to prevent defects and address any quality issues promptly.
  3. Magnetic Particle Detector: Metal parts undergo inspection to detect hidden defects like cracks.
  4. Testing and Inspection: Finished metal parts are sampled and tested for mechanical properties, dimensions, and surface quality.
  5. Quality Management System: We adhere to ISO9001 and TS16949 quality standards, with 5S lean production management implemented on-site.

HiHangZhou Precision Forging Technology Co., Ltd. offers Casting and CNC Machining Industrial Machine Parts Groove V Belt Drive Pulley. Made with Stainless Steel, this product is ideal for Valve, Auto Parts, Spare Parts, and more. The pulley is crafted using Thermal Gravity Casting and CHINAMFG processes, ensuring high quality and durability.

Quality Management System

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict quality standards such as ISO9001 and TS16949. Our production site follows the 5S lean production management system to ensure efficiency and quality.

Certifications

We have successfully passed the required certifications for quality management. Below are pictures of our production management site:

Company Brief

Established in 2018, HiHangZhou Precision Forging Technology Co., Ltd. is a subsidiary of HiHangZhou Group, a globally recognized enterprise specializing in high-end machine and equipment manufacturing. We excel in providing forging, casting, and machining solutions for ferrous metals used in industries such as aerospace, rail transportation, engineering machinery, and more.

Our company is committed to creating an ideal platform for employees to achieve their full potential and contribute to society. With a focus on efficiency, responsibility, and innovation, we strive to meet and exceed our customers’ expectations by delivering top-quality ferrous metal products that meet their needs for quality, cost, delivery, and service.

Join us at HiHangZhou Precision Forging Technology Co., Ltd. as we aim to become a leading provider of forged metal products in the industry.

Our Advantages:

  • Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. They have a long-term experience and good reputation in cooperation with world-renowned enterprises.
  • Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, we ensure high-quality products are produced efficiently.
  • Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. Our products’ quality and delivery are fully guaranteed, with quick and effective communication abilities.
  • Culture: Our unique corporate culture unleashes individual potential and provides strong vitality for the company’s sustainable development.
  • Social Responsibility: We strictly implement low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.

HiHangZhou Precision Forging Technology Co., Ltd. offers Casting and CNC Machining Industrial Machine Parts Groove V Belt Drive Pulley. Made with Thermal Gravity Casting, this pulley is ideal for various applications in industries like automotive and machinery.

FAQ

Welcome to HiHangZhou Precision Forging Technology Co., Ltd.

Product Description:

At HiHangZhou Precision Forging Technology Co., Ltd., we specialize in manufacturing forging products, casting products, and providing high-level machining capabilities. Our products are primarily focused on forming processing of ferrous metals, catering to various industries in equipment manufacturing.

We offer samples as per traditional practice, with customers required to provide a freight pay-by-account number to signify mutual cooperation. Our minimum order quantity varies based on the specific product features such as material, weight, and construction.

For new dies or molds, the lead time for making samples is 30-45 days, followed by large batch production within the same timeframe. The production time is influenced by the complexity and quantity of the parts.

We accept payment methods including T/T or L/C, with a 30% deposit in advance and the remaining 70% balance against the copy of B/L.

Choose HiHangZhou Precision Forging Technology Co., Ltd. for top-quality forging, casting, and machining solutions tailored to your industry needs.

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Casting Method: Thermal Gravity Casting
Process: Sand Casting
Molding Technics: Gravity Casting
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Payment Method:







 

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive pulley

Can drive pulleys withstand extreme environmental conditions?

Drive pulleys are mechanical components used in various systems to transmit power and motion. They are commonly found in industries such as manufacturing, mining, and agriculture. The ability of drive pulleys to withstand extreme environmental conditions depends on several factors, including the materials used, the design and construction of the pulley, and the specific conditions it is exposed to.

In general, drive pulleys are designed to be durable and capable of operating under a wide range of environmental conditions. They are typically made from materials such as steel, cast iron, or aluminum, which offer good strength and resistance to wear and corrosion. These materials can withstand moderate to high temperatures, as well as exposure to moisture, dust, and other contaminants.

However, there are limits to the environmental conditions that drive pulleys can withstand. Extreme temperatures, such as those found in extremely hot or cold environments, can affect the performance and lifespan of the pulleys. High temperatures can cause thermal expansion, which may lead to misalignment or excessive wear. Cold temperatures can make materials more brittle and prone to cracking or breaking under stress.

In addition to temperature, other environmental factors such as humidity, corrosive substances, and abrasive particles can also impact the performance of drive pulleys. High humidity levels can promote corrosion, especially if the pulleys are not properly protected or coated with suitable protective finishes. Corrosion can weaken the pulley’s structural integrity and lead to premature failure.

Abrasive particles, such as dust or grit, can cause wear and tear on the pulley’s surface and the belt that runs on it. This can result in reduced traction and slipping, affecting the efficiency and reliability of the system. Proper maintenance and regular cleaning can help mitigate the effects of abrasive particles.

It’s worth noting that some applications may require special types of drive pulleys specifically designed to withstand extreme environmental conditions. For example, in industries where pulleys are exposed to chemicals or highly corrosive substances, pulleys made from stainless steel or other corrosion-resistant materials may be used.

In conclusion, while drive pulleys are designed to be robust and capable of withstanding a wide range of environmental conditions, there are limits to what they can endure. Extreme temperatures, humidity, corrosive substances, and abrasive particles can all impact the performance and lifespan of drive pulleys. It’s important to consider the specific environmental conditions and select pulleys that are suitable for the intended application.

drive pulley

How are drive pulleys utilized in agricultural machinery and equipment?

Drive pulleys play a crucial role in various agricultural machinery and equipment, enabling the transfer of power and motion between different components. Here are some common applications of drive pulleys in agriculture:

1. Belt-driven Systems:

Many agricultural machines use belt-driven systems, where drive pulleys are utilized to transmit power from the engine to different components. For example, in combines and harvesters, drive pulleys connect the engine to the threshing mechanism, cleaning system, and grain handling equipment. These pulleys help drive the belts that transfer power and enable the operation of different functions within the machine.

2. Conveyor Systems:

In agricultural operations such as grain handling facilities, drive pulleys are used in conveyor systems. These pulleys provide the driving force to move materials such as grains, seeds, or feed along the conveyor belts. The drive pulley’s rotation creates the necessary tension and friction to propel the belt, allowing for efficient and controlled material handling and transportation.

3. Augers and Grain Handling Equipment:

Drive pulleys are integral components of augers and other grain handling equipment. Augers are commonly used in agriculture for tasks like loading and unloading grain, transferring feed, or moving bulk materials. Drive pulleys are used to power the rotational motion of the auger, enabling efficient and precise material handling. The pulley’s size and speed determine the auger’s capacity and performance.

4. Irrigation Systems:

Irrigation systems in agriculture often utilize drive pulleys to transmit power from a motor or engine to pumps or water distribution mechanisms. The pulleys drive belts that connect the power source to the irrigation pump, allowing for the pressurized delivery of water to crops. Drive pulleys help regulate the speed and torque required for efficient irrigation operations.

5. Mowers and Hay Balers:

Drive pulleys are employed in mowers and hay balers used for cutting and baling crops such as grass, hay, or straw. These pulleys transfer power from the tractor’s engine to the cutting blades or baling mechanisms, enabling the efficient operation of these machines. The pulleys ensure that the rotational energy from the engine is effectively converted into the desired cutting or baling action.

6. Seeders and Planters:

Seeders and planters in agriculture often rely on drive pulleys to power the distribution mechanisms that sow seeds or plant seedlings. The pulleys drive belts or chains that rotate the seed metering units or planting mechanisms, ensuring precise seed or plant placement in the field. This allows for accurate spacing and depth control during the planting process.

7. Sprayers and Fertilizer Spreaders:

Drive pulleys are utilized in sprayers and fertilizer spreaders to power the spraying or spreading mechanisms. These pulleys transfer power from the engine to the spraying pump or spreader discs, enabling the even distribution of liquid fertilizers, pesticides, or granular materials. The pulleys help maintain the desired rotation speed and torque for effective application.

In summary, drive pulleys are extensively used in various agricultural machinery and equipment for power transmission and motion control. They are employed in belt-driven systems, conveyor systems, augers, irrigation systems, mowers, balers, seeders, planters, sprayers, and fertilizer spreaders. By facilitating the transfer of power, drive pulleys contribute to the efficient operation of agricultural processes, enhancing productivity and performance.

drive pulley

How does the size and design of a drive pulley affect its performance?

The size and design of a drive pulley have a significant impact on its performance and the overall operation of a power transmission system. The size and design of a drive pulley influence various aspects such as speed, torque, power transfer efficiency, belt or chain life, and system reliability. Here are the key ways in which the size and design of a drive pulley affect its performance:

1. Speed and Torque:

The size of a drive pulley directly affects the speed and torque of the power transmission system. A larger pulley diameter results in higher belt or chain speed and lower torque output. Conversely, a smaller pulley diameter increases torque output but reduces belt or chain speed. By selecting the appropriate pulley size, the system can be optimized to achieve the desired speed and torque requirements for the driven components.

2. Mechanical Advantage:

The design and size ratio between the driving and driven pulleys determine the mechanical advantage of the power transmission system. By using different-sized pulleys or multiple pulley arrangements, the mechanical advantage can be increased or decreased. This affects the force or torque that can be transmitted from the driving source to the driven components. The mechanical advantage provided by the pulley design influences the system’s ability to handle loads or resistance efficiently.

3. Power Transfer Efficiency:

The design and size of a drive pulley impact the power transfer efficiency of the system. An appropriately sized pulley with the right groove profile facilitates proper belt or chain engagement, reducing slippage and power losses. A well-designed pulley minimizes friction and improves the grip between the pulley and the belt or chain, enhancing power transmission efficiency. Proper pulley design, such as V-grooves or toothed profiles, ensures efficient power transfer and reduces energy losses.

4. Belt or Chain Life:

The size and design of a drive pulley can significantly affect the life and durability of the belt or chain used in the power transmission system. Improper pulley design, such as sharp edges or inadequate groove profiles, can cause premature wear and damage to the belt or chain. Additionally, excessive belt tension resulting from an undersized pulley can lead to accelerated belt wear. Choosing the correct pulley size and design helps optimize belt or chain life, reducing maintenance costs and downtime.

5. Vibration and Noise:

The size and design of a drive pulley can influence the level of vibration and noise in the power transmission system. Improperly designed or unbalanced pulleys can introduce vibration, leading to increased wear and reduced system performance. The design of the pulley, such as the groove profile and the use of vibration-damping materials, can help minimize vibration and noise, ensuring smoother operation and improved system reliability.

6. Belt or Chain Tension and Alignment:

The size and design of a drive pulley affect belt or chain tension and alignment in the power transmission system. An undersized pulley can result in excessive belt or chain tension, leading to increased wear and reduced efficiency. Proper pulley design, including adequate groove width and profile, ensures optimal belt or chain engagement, minimizing tension and alignment issues. This promotes longer belt or chain life and reduces the risk of premature failure.

7. System Compactness and Space Constraints:

The size and design of a drive pulley also play a role in system compactness and space constraints. In applications where space is limited, smaller pulleys may be preferred to achieve the desired speed and torque. Conversely, larger pulleys may be required to accommodate higher power requirements or to optimize the mechanical advantage. The compactness and size of the pulley design should be considered to ensure proper installation and efficient use of available space.

In summary, the size and design of a drive pulley have a significant impact on its performance. They influence speed, torque, power transfer efficiency, belt or chain life, vibration, noise, tension, alignment, and system compactness. Careful consideration of these factors is essential in selecting the appropriate pulley size and design to optimize the performance, reliability, and efficiency of the power transmission system.

China Custom Casting and CNC Machining Industrial Machine Parts Groove V Belt Drive Pulley   alternator pulley	China Custom Casting and CNC Machining Industrial Machine Parts Groove V Belt Drive Pulley   alternator pulley
editor by CX

2024-05-15

Drive Belt Pulley

As one of the drive belt pulley manufacturers, suppliers, and exporters of mechanical products, We offer drive belt pulley and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the drive belt pulley.

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