China Custom a Pulley That Changes The Direction of The Conveyor Belt pulley drive

Product Description

Product Selection:
Turnaround pulley diameter for 200, 250, 315, 400, 500, 630, 800, 1000, 1250, 1400, 1600, 1800 mm, etc. Various kinds of specifications, to 500 mm – 2400 mm of the bandwidth of the conveying equipment.
Pulley surface has the steel surface, casting glue smooth, with CHINAMFG or herringbone rubber casting surface and so on for the user to choose from.
Heavy duty pulley of executed are made from high strength cast ductile iron, executed collar welding grooves are machined, do eliminating stress after welding ,welding seam 100 ℅ no damage and 25 ℅ X-ray scan examination, static balance test after assembly, the precision of G40 standard GB/T9239.1-2006.
Xinrisheng according to the different working conditions, occasion, application, can be widely used in electric power, steel, chemical, coal, cement, mining, and port, etc.

 

Product Name

Belt Conveyor Pulley Drum

Type

Drive Pulley, Bend Pulley,Snub Pulley,Take Up Pulley

Length

200mm-2500mm

Materials

Carbon steel, Stainless steel, Rubber

Surface Treatment

Smooth, CHINAMFG grooved lagging, Herringbone lagging, Ceramic lagging

Welding

Submerged Arc Welding

Bearing

Famous brands

Structure

Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

Bend Pulley Introduction:

  1. The bend pulley  is used for changing the direction of the belt.
    2. The bend pulley is usually installed at the tail part or the vertical take-up equipment part when the belt direction need to 180°bending. It will be installed above the take-up equipment part while 90°bending.
    3. The pulley, which is used for extending the contact surface, is usually used for below or equal to 45 degree bending.
    4. The surface treatment of the bend pulley can be smooth steel and flat rubber lagging. 


Why Choose XinRiSheng Brand Conveyor Rollers:

XinRiSheng conveyor rollers are built to last and designed for medium to extreme heavy duty requirements for various industries. Applications include: steel proecess,quarrying,cement,coal,chemical plant and recycling industries. All rollers are suitable for continuous operation in the most extreme weather conditions and hostile environments. XinRiSheng Conveyor Rollers are designed for endurance and components originate from quality sources. Balancing determines a roller’s life, which is ensured by using concentric pipes, precision end-caps and double-bored spindles and Triple Labyrinth Seal. Rolling resistance determines the power requirements for a conveyor, which is why XinRiSheng conveyor rollers are lubricated for life and double sealed to resist dust permeation.

Company profile:
HangZhou CHINAMFG Intelligent Conveying System Co.,Ltd (abbreviated as CHINAMFG Intelligent) is the High-end Conveying Equipment brand , with excellent technical team and in house intellectual property & national patents,developing intelligent conveying machinery. Focusing on transforming itself into international competitive one-station solution provider of intelligent conveying system, providing not only intelligent products but also whole cycle management from construction to operation & service for our customers.Our company located in HangZhou city in North China Plain, it’s the cross road of ZheJiang ,ZheJiang and ZheJiang . We have more than 800 units advanced manufacturing equipments, including 20 large and main units and 3 automatic production lines. The factory covers 253,000 square meters. It’s registered capital is 71,550,00 USD, There are more than 300 employees which contains 30 with middle-level titles and 125 technical workers with high technical skills. Xinriseng is mainly engaged in the manufacture, sales and technical services of belt conveyors, large angle belt conveyors, horizontal curved belt conveyors and long distance crossing conveyors. Our products can be used in metallurgy, building materials, electric power, coal, port and other industries, products have been covered the whole domestic market, and exported to the United States, Germany, France and other EU countries, Australia, Brazil, along the Belt and Road countries, Southeast Asian countries and African emerging markets, totally more than 50 countries, gained the customers’ praise.Our company has a number of provincial innovative platforms, relying on the technological radiation, constantly strengthens exchanges and cooperation with scientific research institutes. We have successively formed school-enterprise partnerships with China University of Mining, ZheJiang University, ZheJiang Materials Handling Research Institute, HangZhou University of Architecture and Technology, keeping the conveyor design at the leading level in China. At the same time, our technical team regularly carries out technical exchanges and discussions with foreign companies, learning international leading design concepts and process methods, and keeps pace with international new technologies.With the innovative technology, good quality, CHINAMFG has established a one-stop service system. We will continue adhering to “servingthe users, making contributions to society”, make our company a flagship of conveying industry with international competitiveness. All in all, our company will provide the best products with high quality and competitive price for our customers and share success with you together.

Company qualification:

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Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Installation: Horizontal
Color: as Customers′ Requirements
OEM: Available
Customization:
Available

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Customized Request

belt pulley

What are the maintenance requirements for belt pulleys in industrial settings?

In industrial settings, proper maintenance of belt pulleys is essential to ensure their optimal performance, longevity, and safe operation. Here’s a detailed explanation of the maintenance requirements for belt pulleys in industrial settings:

1. Regular Inspection: Belt pulleys should be inspected regularly to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, corrosion, excessive wear on the grooves, or any other visible abnormalities. Check for proper alignment by examining the position of the pulleys relative to each other and their corresponding belts. Regular inspections help detect issues early on and prevent further damage or failures.

2. Lubrication: Proper lubrication is crucial for the smooth operation of belt pulleys. Lubricate the pulley bearings according to the manufacturer’s recommendations. This helps reduce friction, heat generation, and wear on the bearings. Use the appropriate lubricant and follow the recommended lubrication intervals to ensure optimal performance and extend the life of the pulleys.

3. Tension Adjustment: Maintaining proper belt tension is vital for the efficient and reliable operation of belt pulleys. Check the tension of the belts regularly using the manufacturer’s guidelines or recommended tensioning devices. Adjust the tension as needed to ensure the belts are neither too loose nor too tight. Proper tensioning allows for effective power transmission, minimizes belt slippage, and reduces wear on the belts and pulleys.

4. Belt Replacement: Over time, belts may wear out or become damaged. Regularly inspect the belts for signs of wear, cracking, fraying, or excessive stretching. If any of these issues are present, replace the belts promptly with new ones of the correct size and type. Using worn or damaged belts can lead to reduced performance, increased risk of pulley damage, and potential system failures.

5. Cleaning: Keep the belt pulleys clean and free from debris, dust, and dirt that may accumulate over time. Use appropriate cleaning methods, such as brushing or compressed air, to remove any contaminants that could affect the pulley’s performance or the grip of the belts. Clean pulleys contribute to better belt traction, reduce the risk of slippage, and improve overall system efficiency.

6. Alignment Correction: Proper pulley alignment is crucial for efficient power transmission and to prevent premature wear. If misalignment is detected during inspections or if the belts are not running smoothly, take corrective measures to align the pulleys correctly. Use alignment tools, such as laser alignment devices, to ensure precise alignment of the pulleys. Proper alignment minimizes belt wear, reduces noise and vibration, and extends the life of the pulleys and belts.

7. Safety Measures: When performing maintenance on belt pulleys, always adhere to safety procedures. Follow lockout/tagout protocols to isolate the equipment from power sources before inspecting or working on the pulleys. Use appropriate personal protective equipment (PPE) to protect against potential hazards. Ensure that maintenance personnel are trained in safe maintenance practices and are familiar with the specific procedures for working with belt pulleys.

8. Record Keeping: Maintain a record of maintenance activities and inspections performed on belt pulleys. This includes dates of inspections, lubrication, tension adjustments, belt replacements, and any corrective actions taken. Keeping a maintenance log helps track the history of maintenance activities, identify recurring issues, and plan future maintenance tasks effectively.

In summary, the maintenance requirements for belt pulleys in industrial settings include regular inspections, proper lubrication, tension adjustment, belt replacement, cleaning, alignment correction, adherence to safety measures, and maintaining a maintenance record. By following these maintenance requirements, industrial facilities can ensure the optimal performance, longevity, and safe operation of belt pulleys, contributing to the overall efficiency and reliability of their industrial processes.

belt pulley

Can belt pulleys be customized for specific machinery and equipment?

Yes, belt pulleys can be customized to meet the specific requirements of machinery and equipment in various applications. Customization allows for the adaptation of belt pulleys to specific dimensions, performance characteristics, and operational needs. Here’s a detailed explanation of how belt pulleys can be customized for specific machinery and equipment:

1. Dimensional Customization: Belt pulleys can be customized to match the dimensional requirements of the machinery and equipment they will be installed in. This includes customizing the diameter, width, and groove dimensions of the pulleys to ensure proper fit and alignment with the system. Customization ensures that the belt pulleys integrate seamlessly into the machinery, optimizing performance and reliability.

2. Material Selection: Depending on the specific requirements of the machinery and equipment, belt pulleys can be customized with different materials. The choice of materials can be based on factors such as load capacity, environmental conditions, chemical resistance, and operating temperature. Common materials used for customized belt pulleys include steel, aluminum, cast iron, and various composites. Custom material selection ensures that the pulleys can withstand the demands of the application.

3. Specialized Coatings and Finishes: In certain applications, customized belt pulleys may require specialized coatings or finishes to enhance their performance. For example, pulleys used in food processing or pharmaceutical industries may require coatings that comply with specific safety and hygiene standards. Customized coatings can also provide corrosion resistance or reduce friction, improving the overall efficiency and longevity of the pulleys.

4. Groove Profiles: Belt pulleys can be customized with specific groove profiles to match the type of belt being used. Different belts, such as V-belts, timing belts, or flat belts, have varying groove requirements. Customizing the groove profiles ensures optimal belt engagement, maximizing power transmission efficiency and preventing belt slippage.

5. Special Features: In some cases, customized belt pulleys may require additional features or modifications to meet specific operational needs. This can include the incorporation of keyways, set screws, flanges, or other attachments to ensure proper alignment and secure mounting. Customized pulleys can also be designed with specific hub configurations or balancing requirements to achieve smooth and balanced operation in the machinery and equipment.

6. Performance Optimization: Customized belt pulleys can be tailored to optimize performance in specific applications. This may involve adjusting the pulley design, such as modifying the number of grooves or altering the pitch diameter, to achieve the desired speed ratios or torque requirements. Performance optimization ensures that the customized pulleys contribute to the efficient and reliable operation of the machinery and equipment.

Overall, belt pulleys can be customized to match the dimensional requirements, material specifications, coating needs, groove profiles, special features, and performance optimization of specific machinery and equipment. Customization ensures that the pulleys seamlessly integrate into the system, providing efficient power transmission and meeting the unique operational needs of the application.

belt pulley

What is a belt pulley, and how is it used in mechanical systems?

A belt pulley is a mechanical device used in various systems to transmit power and motion between rotating shafts. It consists of a wheel with a grooved rim, known as the pulley, that is connected to a shaft. The pulley is typically made of materials such as cast iron, steel, or aluminum. It is used in conjunction with a belt or a rope to transfer rotational motion from one shaft to another. Here’s a detailed explanation:

A belt pulley is essential in mechanical systems for the following purposes:

  • Power Transmission: The primary function of a belt pulley is to transmit power between rotating shafts. It connects the driving shaft (input) to the driven shaft (output) through a belt or a rope. When the driving shaft rotates, the belt or rope engages with the grooves on the pulley, causing the pulley and the driven shaft to rotate. This allows power to be transferred from the driving shaft to the driven shaft, enabling the operation of various mechanical components or systems.
  • Speed Control: Belt pulleys are used to control the rotational speed of driven shafts. By varying the size or ratio of the pulleys connected by the belt, the rotational speed can be adjusted. Using different-sized pulleys, it is possible to increase or decrease the speed of the driven shaft compared to the driving shaft. This speed control capability is beneficial in applications where different rotational speeds are required for specific operations or to match the requirements of different components in a system.
  • Directional Change: Belt pulleys also enable the change of direction in mechanical systems. By arranging multiple pulleys with belts or ropes in a system, the rotational motion can be redirected. For example, a system with two pulleys connected by a belt can change the direction of the driven shaft compared to the driving shaft. This directional change allows for the transmission of power and motion in desired orientations, enabling the operation of mechanical components or systems in different directions.
  • Tension Control: Belt pulleys play a role in maintaining proper tension in belt-driven systems. The tension in the belt is important to ensure a secure and reliable connection between the pulleys. Pulleys with adjustable features, such as tensioning systems or idler pulleys, help maintain the optimal tension in the belt. Proper tension control prevents belt slippage, ensures efficient power transmission, and reduces wear on the belt and pulley surfaces.
  • Noise and Vibration Reduction: Belt pulleys contribute to noise and vibration reduction in mechanical systems. The design of the pulley, including the groove profile and surface finish, can help minimize noise and vibration generated during operation. Additionally, proper alignment and tensioning of the belt ensure smoother engagement with the pulley, reducing noise and vibration levels. This is particularly important in applications that require quiet operation or where excessive vibrations can affect system performance or operator comfort.
  • Compatibility and Interchangeability: Belt pulleys offer compatibility and interchangeability benefits in mechanical systems. They provide a flexible and modular approach to power transmission, allowing different pulleys to be easily interchanged or replaced based on specific requirements. This versatility enables system designers and operators to adapt and modify mechanical systems more efficiently, making it easier to accommodate changes in load, speed, or other operational parameters.

In summary, a belt pulley is a mechanical device used for power transmission and motion control in various mechanical systems. It connects rotating shafts through belts or ropes, allowing power to be transmitted from one shaft to another. Belt pulleys provide speed control, directional change, tension control, noise and vibration reduction, as well as compatibility and interchangeability benefits. By utilizing belt pulleys, mechanical systems can efficiently transfer power, control speeds, and enable the operation of different components or systems in desired directions.

China Custom a Pulley That Changes The Direction of The Conveyor Belt   pulley driveChina Custom a Pulley That Changes The Direction of The Conveyor Belt   pulley drive
editor by CX

2024-04-17

Drive Belt Pulley

As one of the drive belt pulley manufacturers, suppliers, and exporters of mechanical products, We offer drive belt pulley and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the drive belt pulley.

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