China best Custom Steel Casting Motorized Conveyor Drive Head Pulley with high quality

Product Description

Item Name

Custom steel Casting Motorized Conveyor Drive Head Pulley

 General Products      

 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

 Main blank Process for Steel  Casting

Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting

 Blanks Tolerance -Casting  Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

 Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, 

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Copper alloy

Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.

Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Magnesium

 Casting Blank Size  /Dimensions

2 mm-600mm / 0.08inch-24inch  according to customer requirement

 Casting Blank Weight

Range from 0.01kg-85kg

 Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

 Lead Time

45days from the receipt date of deposit for Custom steel Casting Motorized Conveyor Drive Head Pulley

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies. CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product Profile
 

1. Marterial percentage alloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight percentage 0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%
3. Industry percentage Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%
4. Globa market share United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Production capacity Production Capacity: 20,000 tons / year
The Current Production Output: 15,000 tons / year
Open Capacity Percentage: 25%

Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment


APQP and Inspection Report

 

APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction

Inspection Report-Machining

1. Dimensional Inspection Report(A)

2. Dimensional Inspection Report(B)

3. CMM Report

Key Testing Equipment

Application

• Agricultural equipment

• Armament

• Automobile industry

• Computing equipment

• Medical / dental instruments

• Measuring instruments

•Miscellaneous equipment

•Pharmaceutical industry

• Orthopedic implants

• Safety equipment

• Petrochemical industry

• Industrial valves

•Fixing and movable equipment

• Sanitary fittings

• General machinery

• Pumps and general connections

• Food and beverage processing

• Instrumentation equipment

 

Technical Support:
ZheJiang CHINAMFG is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CHINAMFG WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)

5) Checking the goods after they are finished—–Outgoing quality control(OQC)

 

Send Inquiry>>>

 

Our Company

ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Team

Why Choose Us ?

 

YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER

1. Over 15 years professional manufacture experience. We know better to your needs.

2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.

3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.

4. Large and strong production capacity. → To meet your high demands very well.

5.Best price based on same quality requirements. →To help your project with most economical solution.

6. We have very strict quality control process as below. → To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.

7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.

8. 24 hours on-line service with quick response. → To support your any inquiry or question.

Customer photos

 

Core Competence

Advantages 1:High Engineering and Technical Capability

* An industry’s senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity

* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.

* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
* We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations”

Advantages3: Good Customer Service

* CHINAMFG can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%

Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry

* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* CHINAMFG has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, CHINAMFG has the most competitive advantage, it is the good choice for you.

Packaging & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet.

4, Customized Packing As Clients Request is Available.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast

Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Precision Casting
Molding Technics: Lost Wax Molding Plus Pouring
Application: Machinery Parts
Material: Wcb, Zg25crmo4, Zg35, Zg45
Surface Preparation: Dacromat Coating, Finish Painting
Samples:
US$ 5.12/kg
1 kg(Min.Order)

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Customization:
Available

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drive pulley

How are drive pulleys used in the production of paper and printing machinery?

Drive pulleys play a crucial role in the production of paper and printing machinery by providing power transmission and control. They are used in various stages of the paper manufacturing process, as well as in the operation of printing presses. Here are some key ways in which drive pulleys are utilized in these industries:

1. Paper Manufacturing:

In the paper manufacturing process, drive pulleys are employed in several key steps:

  • Pulping: Drive pulleys are used in pulping machines to break down raw materials, such as wood chips or recycled paper, into a pulp. The pulleys help drive the rotating blades or beaters that break down the materials.
  • Paper Machine: In the paper machine, drive pulleys are used to control the movement of the paper web. They are used in the forming section to guide and control the flow of pulp onto the wire mesh, allowing water to drain and forming the paper sheet. Drive pulleys are also used in the pressing and drying sections, where they help control the tension and speed of the paper as it passes through various rollers and dryer sections.
  • Reeling and Winding: After the paper has been produced, it is wound into large rolls or reels. Drive pulleys are used in the reeling and winding machines to control the tension and speed of the paper as it is wound onto the reels.

2. Printing Machinery:

In the printing industry, drive pulleys are utilized in various types of printing presses, such as offset, flexographic, and gravure presses. Here are some specific applications:

  • Feeder Systems: Drive pulleys are used in the feeder systems of printing presses to control the movement of paper or other printing substrates. They help ensure a consistent and accurate feed of the material into the press.
  • Impression Cylinder: The impression cylinder in a printing press is responsible for transferring the inked image from the printing plate onto the paper. Drive pulleys are used to rotate the impression cylinder, providing the necessary force for the transfer process.
  • Delivery Systems: Drive pulleys are also employed in the delivery systems of printing presses to control the movement of the printed material as it emerges from the press. They help maintain proper tension and speed, allowing for smooth and precise delivery of the printed products.

Overall, drive pulleys are essential components in the paper and printing industries, enabling the efficient and controlled movement of materials throughout the production process. They contribute to the precise and reliable operation of machinery, ensuring high-quality paper production and printing output.

drive pulley

How are drive pulleys utilized in agricultural machinery and equipment?

Drive pulleys play a crucial role in various agricultural machinery and equipment, enabling the transfer of power and motion between different components. Here are some common applications of drive pulleys in agriculture:

1. Belt-driven Systems:

Many agricultural machines use belt-driven systems, where drive pulleys are utilized to transmit power from the engine to different components. For example, in combines and harvesters, drive pulleys connect the engine to the threshing mechanism, cleaning system, and grain handling equipment. These pulleys help drive the belts that transfer power and enable the operation of different functions within the machine.

2. Conveyor Systems:

In agricultural operations such as grain handling facilities, drive pulleys are used in conveyor systems. These pulleys provide the driving force to move materials such as grains, seeds, or feed along the conveyor belts. The drive pulley’s rotation creates the necessary tension and friction to propel the belt, allowing for efficient and controlled material handling and transportation.

3. Augers and Grain Handling Equipment:

Drive pulleys are integral components of augers and other grain handling equipment. Augers are commonly used in agriculture for tasks like loading and unloading grain, transferring feed, or moving bulk materials. Drive pulleys are used to power the rotational motion of the auger, enabling efficient and precise material handling. The pulley’s size and speed determine the auger’s capacity and performance.

4. Irrigation Systems:

Irrigation systems in agriculture often utilize drive pulleys to transmit power from a motor or engine to pumps or water distribution mechanisms. The pulleys drive belts that connect the power source to the irrigation pump, allowing for the pressurized delivery of water to crops. Drive pulleys help regulate the speed and torque required for efficient irrigation operations.

5. Mowers and Hay Balers:

Drive pulleys are employed in mowers and hay balers used for cutting and baling crops such as grass, hay, or straw. These pulleys transfer power from the tractor’s engine to the cutting blades or baling mechanisms, enabling the efficient operation of these machines. The pulleys ensure that the rotational energy from the engine is effectively converted into the desired cutting or baling action.

6. Seeders and Planters:

Seeders and planters in agriculture often rely on drive pulleys to power the distribution mechanisms that sow seeds or plant seedlings. The pulleys drive belts or chains that rotate the seed metering units or planting mechanisms, ensuring precise seed or plant placement in the field. This allows for accurate spacing and depth control during the planting process.

7. Sprayers and Fertilizer Spreaders:

Drive pulleys are utilized in sprayers and fertilizer spreaders to power the spraying or spreading mechanisms. These pulleys transfer power from the engine to the spraying pump or spreader discs, enabling the even distribution of liquid fertilizers, pesticides, or granular materials. The pulleys help maintain the desired rotation speed and torque for effective application.

In summary, drive pulleys are extensively used in various agricultural machinery and equipment for power transmission and motion control. They are employed in belt-driven systems, conveyor systems, augers, irrigation systems, mowers, balers, seeders, planters, sprayers, and fertilizer spreaders. By facilitating the transfer of power, drive pulleys contribute to the efficient operation of agricultural processes, enhancing productivity and performance.

drive pulley

How does the size and design of a drive pulley affect its performance?

The size and design of a drive pulley have a significant impact on its performance and the overall operation of a power transmission system. The size and design of a drive pulley influence various aspects such as speed, torque, power transfer efficiency, belt or chain life, and system reliability. Here are the key ways in which the size and design of a drive pulley affect its performance:

1. Speed and Torque:

The size of a drive pulley directly affects the speed and torque of the power transmission system. A larger pulley diameter results in higher belt or chain speed and lower torque output. Conversely, a smaller pulley diameter increases torque output but reduces belt or chain speed. By selecting the appropriate pulley size, the system can be optimized to achieve the desired speed and torque requirements for the driven components.

2. Mechanical Advantage:

The design and size ratio between the driving and driven pulleys determine the mechanical advantage of the power transmission system. By using different-sized pulleys or multiple pulley arrangements, the mechanical advantage can be increased or decreased. This affects the force or torque that can be transmitted from the driving source to the driven components. The mechanical advantage provided by the pulley design influences the system’s ability to handle loads or resistance efficiently.

3. Power Transfer Efficiency:

The design and size of a drive pulley impact the power transfer efficiency of the system. An appropriately sized pulley with the right groove profile facilitates proper belt or chain engagement, reducing slippage and power losses. A well-designed pulley minimizes friction and improves the grip between the pulley and the belt or chain, enhancing power transmission efficiency. Proper pulley design, such as V-grooves or toothed profiles, ensures efficient power transfer and reduces energy losses.

4. Belt or Chain Life:

The size and design of a drive pulley can significantly affect the life and durability of the belt or chain used in the power transmission system. Improper pulley design, such as sharp edges or inadequate groove profiles, can cause premature wear and damage to the belt or chain. Additionally, excessive belt tension resulting from an undersized pulley can lead to accelerated belt wear. Choosing the correct pulley size and design helps optimize belt or chain life, reducing maintenance costs and downtime.

5. Vibration and Noise:

The size and design of a drive pulley can influence the level of vibration and noise in the power transmission system. Improperly designed or unbalanced pulleys can introduce vibration, leading to increased wear and reduced system performance. The design of the pulley, such as the groove profile and the use of vibration-damping materials, can help minimize vibration and noise, ensuring smoother operation and improved system reliability.

6. Belt or Chain Tension and Alignment:

The size and design of a drive pulley affect belt or chain tension and alignment in the power transmission system. An undersized pulley can result in excessive belt or chain tension, leading to increased wear and reduced efficiency. Proper pulley design, including adequate groove width and profile, ensures optimal belt or chain engagement, minimizing tension and alignment issues. This promotes longer belt or chain life and reduces the risk of premature failure.

7. System Compactness and Space Constraints:

The size and design of a drive pulley also play a role in system compactness and space constraints. In applications where space is limited, smaller pulleys may be preferred to achieve the desired speed and torque. Conversely, larger pulleys may be required to accommodate higher power requirements or to optimize the mechanical advantage. The compactness and size of the pulley design should be considered to ensure proper installation and efficient use of available space.

In summary, the size and design of a drive pulley have a significant impact on its performance. They influence speed, torque, power transfer efficiency, belt or chain life, vibration, noise, tension, alignment, and system compactness. Careful consideration of these factors is essential in selecting the appropriate pulley size and design to optimize the performance, reliability, and efficiency of the power transmission system.

China best Custom Steel Casting Motorized Conveyor Drive Head Pulley   with high quality China best Custom Steel Casting Motorized Conveyor Drive Head Pulley   with high quality
editor by CX

2023-10-06

Drive Belt Pulley

As one of the drive belt pulley manufacturers, suppliers, and exporters of mechanical products, We offer drive belt pulley and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the drive belt pulley.

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