China wholesaler Industrial Mining Belt Conveyor Use Head Reducer Drum Pulley Long Lifetime pulley alternator

Product Description


The electric drum pulley
is a new type of drive device that places the motor and the reducer together inside the drum body. It is mainly used in fixed and mobile belt conveyors, replacing the traditional electric motor, and the separate drive device with the reducer outside the driving drum.
The electric drum has many advantages such as compact structure, high transmission efficiency, low noise, long service life, stable operation, reliable operation, good sealing, small space occupation, convenient installation, etc., and is suitable for working in various harsh environmental conditions.
Electric drum pulley driven by fixed shaft gear
The most commonly used reducer device for electric drums at home and abroad is the fixed-axis gear transmission, and more than 95% of the gear transmission is the fixed-axis involute cylindrical gear transmission structure. The transmission has the advantages of simple structure, reliable performance, easy manufacture, convenient installation and maintenance, high efficiency and low noise. Two-stage deceleration is commonly used, and a few are three-stage deceleration.
Planetary geared drum motor
Compared with the fixed-axis gear transmission, this type of transmission has the advantages of small size, light weight, large bearing capacity and stable operation, but it is inconvenient to maintain. This type of structure is common in electric drums abroad.
Cycloid driven drum motor
This type of structure can be described as “Chinese characteristics”. Except for Japan, other countries rarely use this transmission structure. The electric drum with the transmission structure of the cycloidal pinwheel can achieve a small linear speed and a large power.
As the power of belt conveyor and hoisting equipment, electric drum is widely used in mining, metallurgy, chemical industry, coal, building materials, electric power, food and transportation and other departments.
1. It can replace the widely used external drive device of motor-reducer type to form a belt conveyor, which can transport bulk materials such as coal, ore, sand, cement, flour, etc., and can also transport hemp bags, equipment and other items. .
2. The structure is simple and compact, and the occupied space is small.
3. Good sealing, suitable for high dust concentration, wet and muddy workplaces.
4, easy to use and maintain, safe and reliable operation, long life.
5. Low energy consumption and easy centralized control.
6. It can meet the needs of various backstops, braking, and rubber encapsulation.
Daily use and Maintainance 
1. Before each start-up, routinely check the surrounding environment, tightening bolts, oil leakage, and the integrity of the cables, so as to create conditions for normal operation.
2. When the new drum is started, it should start by jogging, and gradually turn to normal. After 10 minutes of operation, check the vibration, noise and temperature rise of the running parts of the whole machine.
3. If there is oil leakage from the electric drum, pay attention to check 2 parts: 1 is the oil seal, whether it is worn or deformed, and the wear can make the oil seal lip position.
The spring coil is tightened, and the leakage can be solved for the oil seal with little wear. If it is invalid or deformed, the skeleton oil seal should be replaced in time; the second is that the air outlet channel cannot be blocked, and the silent dust, oil and debris should be removed as soon as possible to ensure that the channel is unobstructed.
4. The backstop used by the high-speed shaft of the external drum is generally cooled and lubricated by the cooling lubricating oil inside the cylinder through the internal channel to flow to the backstop for cooling and lubrication. A pressure filling oil cup is installed on the top of the backstop. When the backstop heats up quickly, an appropriate amount of oil should be pressed into the oil cup for supplementation. Not more than 150g. The backstop should be able to play a backstop function, otherwise the backstop will be deemed damaged.
5. Regular inspection of the oil level in the drum is an important part of daily maintenance. The specified oil level is 1 of the conditions to ensure the normal operation of the drum. The inspection method can be checked according to the method described in the instruction manual. 
Advantages
Reliable performance;
Good-looking appearance;
Safe and convenient to use;
Can work under heavy dust, damp and muddy environment;
Available to manufacture different kinds of pulleys with different standards or customers’ different requirements

FAQ

  1. Are you a manufacturer?

        Yes, we have manufactured conveyor and conveyor components for more than 19 years.
 

      2. What’s the delivery time?

          About 10–30 Days according to the products quantity.
 

      3. What are the payment ways?

          T/T, L/C.
 

     4. How does your factory guarantee the products quality?

        Before delivery, we have 5 times inspection.

    5. Can you customize it? 
       We support customization according to your request.

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Material: Carbon Steel
Surface Treatment: Rubber Lagging
Motor Type: Frequency Control Motor
Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

belt pulley

Can belt pulleys be part of HVAC systems and air conditioning units?

Yes, belt pulleys can indeed be part of HVAC (Heating, Ventilation, and Air Conditioning) systems and air conditioning units. They play a crucial role in the operation of these systems, contributing to the movement of air, power transmission, and controlling the functionality of various components. Here’s a detailed explanation of how belt pulleys are involved in HVAC systems and air conditioning units:

1. Air Handling Units: Belt pulleys are commonly used in air handling units (AHUs) of HVAC systems. AHUs are responsible for circulating and conditioning air within buildings. Belt-driven AHUs employ pulleys to drive the fans or blowers that move air through the system. The rotation of the pulleys drives the fan blades, creating airflow and facilitating the exchange of heat or coolness in the air conditioning process.

2. Cooling Towers: Cooling towers, a key component of HVAC systems, are used to remove heat from the building. Belt pulleys are employed in cooling towers to drive the fan systems that enhance the cooling process. The pulleys drive the cooling tower fans, which draw in ambient air and facilitate the evaporation of water, effectively dissipating heat and lowering the temperature of the circulated water.

3. Fan Coil Units: Fan coil units are part of HVAC systems and provide localized heating or cooling to specific areas within a building. Belt pulleys can be used in fan coil units to drive the fans that distribute conditioned air. The rotation of the pulleys drives the fan blades, enabling the movement of air through the unit and delivering heating or cooling to the desired space.

4. Compressors: In air conditioning units, belt pulleys are employed in the compressor system. The compressor is responsible for compressing the refrigerant, which enables the cooling process. Belt-driven compressors use pulleys to drive the compressor’s motor, which pressurizes the refrigerant and facilitates its movement through the air conditioning system. The pulleys ensure the efficient operation of the compressor, which is essential for the cooling function.

5. Power Transmission: Belt pulleys are essential for power transmission in HVAC systems and air conditioning units. They are used to transmit power from the motor or engine to various components, such as fans, compressors, pumps, and other mechanical parts. The rotation of the pulleys transfers power and enables the operation of these components, ensuring the functionality of the HVAC system or air conditioning unit.

6. Variable Speed Control: Belt pulleys can also be utilized for variable speed control in HVAC systems. By using pulleys of different sizes or incorporating variable speed pulley systems, the rotational speed of fans or other driven components can be adjusted. This allows for precise control over airflow, temperature, and overall system performance, optimizing energy efficiency and comfort levels in the building.

7. Maintenance and Serviceability: Belt pulleys in HVAC systems and air conditioning units are designed for easy maintenance and serviceability. They allow for straightforward belt replacement or adjustment, ensuring that the system can be properly maintained and serviced to maintain optimal performance and reliability.

In summary, belt pulleys are integral components of HVAC systems and air conditioning units. They are involved in power transmission, driving fans and blowers, controlling compressors, and facilitating the movement of air for heating, cooling, and ventilation. Belt pulleys contribute to the overall functionality, energy efficiency, and serviceability of HVAC systems, playing a vital role in providing comfortable and controlled environments in residential, commercial, and industrial buildings.

belt pulley

How do belt pulleys contribute to the operation of conveyor systems for material handling?

Belt pulleys play a crucial role in the operation of conveyor systems for material handling. Conveyor systems are widely used in industries such as manufacturing, mining, logistics, and agriculture to transport bulk materials or goods from one location to another. The belt pulleys in these systems contribute significantly to their functionality, efficiency, and reliability. Here’s a detailed explanation of how belt pulleys contribute to the operation of conveyor systems for material handling:

1. Power Transmission: Belt pulleys serve as the driving force for conveyor systems, transmitting power from an electric motor or engine to move the conveyor belt. The pulley is typically connected to the motor or engine shaft, and as it rotates, it drives the belt, which in turn transports the materials along the conveyor. The size and design of the pulley, along with the tension in the belt, determine the power transmission efficiency and the capacity of the conveyor system to handle different load weights and volumes.

2. Belt Tension and Tracking: Belt pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys are used to adjust and maintain the tension in the belt, ensuring it remains taut and properly engaged with the pulleys. Tracking pulleys, also known as snub or bend pulleys, are strategically positioned to guide the belt and keep it centered on the pulley system. Proper tension and tracking prevent belt slippage, misalignment, and material spillage, ensuring smooth and reliable operation of the conveyor system.

3. Speed Control: Belt pulleys enable speed control in conveyor systems. By using different-sized pulleys or adjusting the pulley arrangement, the speed of the conveyor belt can be modified to suit specific material handling requirements. Speed control is essential for optimizing production processes, accommodating different material characteristics, and ensuring efficient material flow along the conveyor system.

4. Directional Changes: Belt pulleys facilitate directional changes in conveyor systems. By incorporating various pulley configurations, such as drive pulleys, idler pulleys, and bend pulleys, the conveyor belt can be guided around curves or redirected to different paths. This allows for flexible routing and layout of the conveyor system to adapt to space constraints or specific material flow patterns in material handling operations.

5. Load Distribution: Belt pulleys contribute to the even distribution of the load on the conveyor belt. As the belt wraps around the pulleys, the contact area between the belt and pulley surface spreads the load across a larger surface area. This load distribution minimizes stress concentration, reduces belt wear, and extends the operational life of the conveyor system.

6. Maintenance and Safety: Belt pulleys play a role in the maintenance and safety of conveyor systems. Accessible pulleys allow for easy inspection, cleaning, and maintenance of the conveyor belt. Pulley guards and covers provide protection against accidental contact with moving parts, enhancing the safety of personnel working around the conveyor system.

7. Customization and Adaptability: Belt pulleys can be customized and designed to meet specific material handling requirements. They can be manufactured in various sizes, materials, and configurations to accommodate different belt widths, load capacities, and environmental conditions. This customization ensures that the belt pulleys are optimized for the specific needs of the material handling application.

In summary, belt pulleys are integral components of conveyor systems for material handling. They contribute to power transmission, belt tensioning, speed control, directional changes, load distribution, and overall system maintenance and safety. By utilizing appropriately sized and designed belt pulleys, conveyor systems can efficiently and reliably transport bulk materials or goods, enhancing productivity and streamlining material handling operations in various industries.

belt pulley

In which industries are belt pulleys commonly used?

Belt pulleys find widespread usage in various industries where power transmission is required. These versatile components are utilized in numerous applications across different sectors. Here are some industries where belt pulleys are commonly used:

1. Manufacturing and Industrial: Belt pulleys are extensively employed in manufacturing and industrial settings. They are used in machinery such as conveyor systems, manufacturing equipment, material handling systems, and production lines. Belt pulleys enable the transfer of power between different machine components, facilitating the movement of materials and the operation of various manufacturing processes.

2. Automotive and Transportation: The automotive industry relies heavily on belt pulleys for power transmission in vehicles. They are used in engines, where they drive components like the alternator, water pump, power steering pump, and air conditioning compressor. Belt pulleys are also employed in vehicle accessory systems, such as serpentine belt systems, timing belt systems, and supercharger systems.

3. HVAC and Refrigeration: Heating, ventilation, air conditioning (HVAC), and refrigeration systems commonly use belt pulleys. They are utilized in air handling units, fans, blowers, compressors, and refrigeration units to transfer power and drive the necessary components for temperature regulation and air circulation.

4. Agriculture and Farming: Belt pulleys play a crucial role in agricultural machinery and farming equipment. They are used in tractors, combines, harvesters, and various other machines involved in planting, harvesting, and processing agricultural products. Belt pulleys enable the operation of components like grain augers, threshers, balers, and conveyor systems in the agricultural industry.

5. Construction and Mining: The construction and mining sectors utilize belt pulleys in heavy machinery and equipment. They are employed in excavators, loaders, bulldozers, cranes, and other construction and mining machines. Belt pulleys enable the movement of materials, control the operation of hydraulic systems, and drive various components in these industries.

6. Power Generation: Belt pulleys are used in power generation facilities, including thermal power plants, hydroelectric plants, and wind farms. They are employed in generators, turbines, and other power generation equipment to transmit rotational motion and drive electrical generators, ensuring the production of electricity.

7. Paper and Printing: The paper and printing industry relies on belt pulleys for various processes. They are used in printing presses, paper mills, paper converting equipment, and packaging machinery. Belt pulleys facilitate the movement of paper rolls, drive printing cylinders, and control the operation of paper handling systems.

8. Food and Beverage: Belt pulleys are utilized in the food and beverage industry for processing and packaging applications. They are employed in conveyors, mixers, blenders, food processing machinery, and packaging equipment. Belt pulleys enable the movement of ingredients, control the speed of mixing and blending processes, and drive packaging systems.

These are just a few examples of industries where belt pulleys are commonly used. The versatility and reliability of belt pulleys make them applicable in a wide range of sectors where power transmission and motion control are essential.

In summary, belt pulleys are commonly used in industries such as manufacturing, automotive, HVAC and refrigeration, agriculture, construction, mining, power generation, paper and printing, and food and beverage. They are vital components for power transmission in various machines and systems, enabling efficient operation in these industries.

China wholesaler Industrial Mining Belt Conveyor Use Head Reducer Drum Pulley Long Lifetime   pulley alternatorChina wholesaler Industrial Mining Belt Conveyor Use Head Reducer Drum Pulley Long Lifetime   pulley alternator
editor by CX

2024-05-14

Drive Belt Pulley

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