Name: Casting Steel and CNC machining farm tractor spare parts and components V belt drive pulley
Min order: 1000 pcs
Packing: export standard packing
Customized production is available as your drawings or sample.
|Sand Casting and CNC machining
|Grey Iron , Ductile Iron, Carbon Steel
|Spectrometer, Metallographic microscope
|Hardness tester, Tensile testing machine
|Vernier Caliper, Depth Caliper, feeler gauge,Thread Gauge , Height Gauge
|CNC Center , CNC Machines, Turning, Drilling, Milling, Boring machine,Grinding Machines,
|Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
|Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products
|Sand Blast , Painting, Powder Coating, Galvanized , Hot Galvanized
|60000T / Years
|Normally 30 – 45 Days.
|T/T , L/C
|ASTM , AISI , DIN , BS, JIS, GB,
We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long.
Our product quality control system
Quality control involves the inspection and control of incoming materials, production process and finished products.
1 Firstly, metallurgical microscope analysis is performed on randomly sampled incoming materials to ensure that the chemical composition meets the production requirements.
2 Then, during the production process, there are QC personnel to conduct timely spot checks to ensure that the product is free of defects during the manufacturing process and to coordinate and handling of any abnormal quality issues that may arise.
3 The final step in the production process is a magnetic particle detector for metal parts to detect hidden cracks or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical property tests and dimensional measurements, and the surface quality is manually 100% inspected.
5 About the quality management system, we strictly carry out system management in accordance with ISO9001 and TS16949 quality standards and 5S lean production management is implemented on the production site.
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
To become 1 of the leading companies
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CHINAMFG of cooperation.
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
|Clay Dry Sand
|Thermal Gravity Casting
|Sand Core Type:
|Resin Sand Core
What safety considerations should be kept in mind when working with drive belt pulleys?
Working with drive belt pulleys requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with drive belt pulleys:
1. Power Isolation:
Before working on any part of the power transmission system, such as the drive belt or pulleys, ensure that the power source is completely shut off. This may involve disconnecting the battery or disabling the engine. This precaution prevents accidental engagement of moving parts and reduces the risk of injury.
2. Protective Gear:
Wear appropriate personal protective equipment (PPE) when working with drive belt pulleys. This typically includes safety glasses or goggles to protect the eyes from debris or loose particles. Additionally, gloves may be necessary to provide hand protection from sharp edges or pinch points.
3. Vehicle Stability:
If working on a vehicle, ensure the vehicle is parked on a flat and stable surface. Engage the parking brake and use wheel chocks to prevent unintended movement. This stability reduces the risk of the vehicle shifting during the repair process.
4. Cooling Period:
Allow the engine and other components to cool down before working on the drive belt pulleys. Hot components can cause burns or other injuries. Take caution and avoid touching hot surfaces to prevent burns.
5. Proper Tools and Equipment:
Use the appropriate tools and equipment for the task at hand. This may include wrenches, sockets, pulley removal tools, or tensioning tools. Using the correct tools ensures proper handling and reduces the risk of damaging the pulleys or other components.
6. Correct Belt Routing:
When replacing or adjusting drive belts, ensure the new belt is routed correctly according to the manufacturer’s specifications. Improper belt routing can lead to decreased performance, premature wear, or even belt failure, causing potential safety hazards.
7. Belt Tension:
When adjusting belt tension, follow the manufacturer’s recommendations. Over-tensioning or under-tensioning the belt can lead to poor performance, excessive wear, or belt slippage. Improper tensioning can also strain the pulleys, affecting their lifespan and potentially causing damage.
8. Proper Alignment:
Ensure the drive belt pulleys are properly aligned during installation. Misaligned pulleys can cause belt tracking issues, increased wear, and noise. Use alignment tools or follow the manufacturer’s guidelines to achieve properalignment.
9. Avoid Loose Clothing and Jewelry:
When working with drive belt pulleys, avoid wearing loose clothing, jewelry, or accessories that can get caught in the moving parts. Loose clothing or dangling jewelry can pose a significant safety risk if they become entangled in the pulleys or other rotating components.
10. Follow Manufacturer Guidelines:
Always refer to the vehicle manufacturer’s guidelines, service manual, or specific instructions provided by the pulley manufacturer. These guidelines often include important safety information and specific procedures for working with drive belt pulleys.
11. Seek Professional Help if Unsure:
If you are unsure about any aspect of working with drive belt pulleys or encounter complex issues, it is advisable to seek professional assistance from qualified mechanics or automotive technicians. They have the experience, knowledge, and specialized tools to handle the repairs safely and efficiently.
By keeping these safety considerations in mind, you can minimize the risks associated with working with drive belt pulleys and ensure a safe working environment for yourself and others involved in the repair process.
What role do drive belt pulleys play in air conditioning and alternator systems?
Drive belt pulleys play a crucial role in both air conditioning and alternator systems in automotive applications. Here’s a detailed explanation of the role drive belt pulleys play in these systems:
Air Conditioning System:
In an automotive air conditioning system, the drive belt pulley is responsible for transmitting power from the engine’s crankshaft to the air conditioning compressor. The air conditioning compressor is a key component that pressurizes and circulates the refrigerant throughout the system, allowing for the cooling and dehumidification of the air inside the vehicle’s cabin.
The drive belt pulley is connected to the engine’s crankshaft, and as the engine rotates, it drives the pulley, which in turn spins the air conditioning compressor. This rotational motion of the compressor enables it to compress and circulate the refrigerant, absorbing heat from the cabin and releasing it outside, resulting in the cooling effect.
By driving the air conditioning compressor, the drive belt pulley ensures the proper functioning of the air conditioning system. It allows for the regulation of the compressor’s speed and power output, controlling the cooling capacity of the system based on the cabin temperature and the desired comfort level.
In an automotive alternator system, the drive belt pulley is responsible for driving the alternator, which is a critical component for generating electrical power and charging the vehicle’s battery. The alternator converts mechanical energy from the engine’s rotation into electrical energy, supplying power to the electrical systems and recharging the battery while the engine is running.
The drive belt pulley is connected to the engine’s crankshaft, and as the engine rotates, it drives the pulley, which in turn spins the alternator. The rotational motion of the pulley drives the alternator’s internal rotor, which is surrounded by a stator and a set of windings. This relative motion between the rotor and stator induces an electrical current in the windings, generating the electrical power output.
The drive belt pulley ensures that the alternator operates at the correct speed and power output to meet the electrical demands of the vehicle. It provides the necessary mechanical power to drive the alternator and generate the required electrical energy, supplying power to the vehicle’s electrical systems, including the lights, ignition system, audio system, and various other electronic components.
Additionally, the drive belt pulley in the alternator system plays a role in the battery charging process. As the alternator generates electrical power, it also recharges the vehicle’s battery, ensuring that it remains charged and ready to supply electrical energy when the engine is not running or when the electrical load exceeds the alternator’s output capacity.
Overall, drive belt pulleys are essential components in both air conditioning and alternator systems in automotive applications. They facilitate the transfer of power from the engine’s crankshaft to the air conditioning compressor and alternator, enabling the proper functioning of these systems and ensuring the comfort and electrical reliability of the vehicle.
In which industries and applications are drive belt pulleys commonly used?
Drive belt pulleys are widely utilized in various industries and applications due to their versatility and effectiveness in power transmission. Here’s a detailed explanation of the industries and applications where drive belt pulleys are commonly used:
1. Automotive Industry:
Drive belt pulleys are extensively employed in the automotive industry. They are utilized in engines to transfer power from the crankshaft to components such as alternators, water pumps, power steering pumps, air conditioning compressors, and superchargers. These pulleys ensure the proper functioning of vital automotive systems and accessories.
2. Industrial Machinery:
In industrial machinery, drive belt pulleys are utilized in various applications. They are commonly used in conveyor systems to transfer power and enable the movement of materials along production lines. Drive belt pulleys are also employed in manufacturing equipment, agricultural machinery, printing presses, packaging machinery, and many other industrial applications where power transmission is required.
3. HVAC Systems:
In heating, ventilation, and air conditioning (HVAC) systems, drive belt pulleys are utilized to transfer power from electric motors or engines to components such as blowers, fans, and compressors. They help circulate air, control temperature, and maintain proper airflow in residential, commercial, and industrial HVAC systems.
4. Agricultural Equipment:
Agricultural machinery extensively incorporates drive belt pulleys. They are commonly used in tractors, combines, and other agricultural equipment to transfer power from the engine to various components such as grain augers, balers, pumps, and irrigation systems. Drive belt pulleys facilitate the efficient operation of agricultural machinery in planting, harvesting, and crop processing.
5. Fitness Equipment:
Drive belt pulleys are found in fitness equipment such as treadmills, stationary bikes, and weightlifting machines. They are utilized to transfer power from motors or flywheels to rotating components, allowing users to engage in cardiovascular exercises or strength training. Drive belt pulleys ensure smooth and reliable power transmission in fitness equipment.
6. Mining and Construction:
In the mining and construction industries, drive belt pulleys are used in heavy machinery and equipment. They are employed in conveyor systems, crushers, screeners, excavators, and other machinery to transfer power and facilitate material handling, crushing, screening, and excavation operations.
7. Material Handling:
Drive belt pulleys play a crucial role in material handling applications. They are used in warehouse conveyor systems, elevators, escalators, and lifts to transfer power and enable the movement of goods, packages, and people. Drive belt pulleys ensure efficient and reliable transportation in material handling operations.
8. Marine and Marine Equipment:
In the marine industry, drive belt pulleys are employed in various applications. They are used in marine engines to transfer power from the crankshaft to components such as generators, water pumps, and propulsion systems. Drive belt pulleys ensure the smooth operation and performance of marine vessels.
9. Power Generation:
In power generation facilities, drive belt pulleys are commonly used in turbines, generators, and other equipment. They are employed to transfer power from the rotating shafts to generators and other auxiliary components. Drive belt pulleys play a vital role in power generation and distribution.
These are just a few examples of the industries and applications where drive belt pulleys are commonly used. Their versatility, efficiency, and reliability in power transmission make them indispensable components in various mechanical systems across a wide range of industries.
editor by CX